International Truck 3200, 4100, 4300, 4400, RXT ABS brakes System Service Manual

Package Include
International Truck 3200, 4100, 4300, 4400, RXT ABS brakes System Service Manual

Language
English

Format
PDF

Total Number of pages
1-141

Publication Number
S04051 [12/20/2006]

Compatible
All windows and mac systems

Additional Requirement
User needs to Install PDF Reader Software

Shipping Policy
Download link by high speed web server Total Download size 3 mb

Overview
With This Original Factory Service Repair Manual The Technician can Find and Solve any problems encountered in the operation of International Truck ABS brakes system Models of :
3200, 4100, 4300, 4400, RXT

The Factory was highly recommended use this manual for Technicians before you touch your ABS System
Original factory pdf manual and pdf service Manual very clear and it is 100% printable version, contains with high quality images and circuit diagrams

CONTENTS OF THIS PDF MANUAL

SAFETY PRECAUTIONS

ASBESTOS AND NON-ASBESTOS FIBERS
Asbestos Fibers Warning
Non-Asbestos Fibers Warning

GENERAL DESCRIPTION
SERVICE BRAKES (NORMAL BRAKING)
NORMAL BRAKING WITH ELECTRONIC BRAKEFORCE DISTRIBUTION
ANTI-LOCK BRAKING SYSTEM (ABS)
AUTOMATIC TRACTION CONTROL (ATC) SYSTEM (OPTIONAL)
WARNING INDICATORS
SYSTEM LAYOUT

SYSTEM COMPONENTS
Master Cylinder and Reservoir
Hydraulic Compact Unit (HCU)
Electronic Control Unit (ECU)
Foundation Brakes (Rotors and Calipers)
Wheel Speed Sensors
Body Controller (BC)
Driveline Parking Brake Drum.
Traction Control (Mud and Snow) Switch (with Optional ATC)
Electronic Gauge Cluster (EGC)
Brake Pressure Indicator
Brake Fluid Indicator
ABS Indicator
TRAC CTRL Indicator
Brake Indicator

OPERATION

WARNING INDICATORS

NORMAL BRAKING OPERATION
Normal Operation (Brakes not Applied)
Normal Operation (Brakes Applied)
3.3. ANTILOCK (ABS) BRAKING MODE
ABS Decrease Pressure Stage
ABS Hold Stage
ABS Increase Pressure Stage

AUTOMATIC TRACTION CONTROL (ATC) MODE (VEHICLES WITH OPTIONAL ATC)
ATC Inactive (ATC Circuit Operation with No ATC Event Occurring)
ATC Active (ATC Circuit Operation while Experiencing an ATC Event

SYSTEM MAINTENANCE

PRESSURE BLEEDING THE FULL POWER BRAKES SYSTEM
Master Cylinder (MC) Circuit Bleeding Procedure
Brake Caliper Circuit Bleeding Procedure

WHEEL SPEED SENSOR ADJUSTMENT
Sensor Adjustment

DIAGNOSTICS AND TROUBLESHOOTING

DIAGNOSIS
Fault Detection
TOOLBOX™ Software
Diagnostic Trouble Codes
Observing Signals With The EZ-Tech® Service Tool
Definitions

TROUBLESHOOTING
Overview Of Appendix A
Warning Indicators
General Electrical System
ABS and ATC Wiring
Wheel Speed Sensor Output Voltage Test
Wheel Speed Sensor Resistance

REMOVE AND INSTALL

MASTER CYLINDER (MC)
Removal
Installation

BRAKE LIGHT SWITCH (MOUNTED ON MC)
Removal
Installation

MASTER CYLINDER RESERVOIR
Removal
Installation

FLUID LEVEL SWITCH (MOUNTED ON MC RESERVOIR)
Removal
Installation

LOW PRESSURE HOSE
Removal
Installation

ELECTRONIC CONTROL UNIT (ECU)
Removal
Installation

ACCUMULATOR
Removal
Installation
Accumulator Disposal Procedure

HYDRAULIC COMPACT UNIT (HCU)
Removal
Installation

HCU RESERVOIR
Removal
Installation

RELAY VALVE ASSEMBLY
Removal
Installation

HCU PUMPS
Secondary HCU Pump Removal and Installation
Primary HCU Pump Removal and Installation

BRAKE LINES (GENERAL)
Removal
Installation

WHEEL SPEED SENSOR
Sensor Lube Specification
Removal
Installation

SPECIFICATIONS
TORQUE CHART
FULL POWER BRAKE SYSTEM SPECIFICATIONS

SPECIAL TOOLS

ESSENTIAL TOOLS
Brake Bleeding Adapter (ZTSE4678)
Regulator/Filter (ZTSE4757-1)
Electronic Service Tool (EST), EZ-TECH®
TOOLBOX Diagnostic Software

COMMON TOOLS